Materials
Crumb Rubber Manufacturing
How 100% TBR tyre feedstock becomes 10 to 80 mesh crumb rubber — the four-stage ambient grinding line, a mesh selection guide, and where each grade is used.
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Key takeaways
- Micronized Rubber Powder (MRP) is cured rubber hydrocarbon ground to microscopic particle size, far finer than coarse crumb rubber.
- AP Rubber Group produces MRP from 100% TBR tread feedstock, in grades from 80 mesh up to 170 mesh (~88 microns).
- The ambient grinding line runs de-beading and shredding, fine shearing, multi-stage steel and fibre separation, then precision air classification.
- Tyre makers can substitute 5% to 15% of virgin polymer in sidewalls, treads and inner liners without losing tensile strength or flex fatigue resistance.
- Main applications are tyre compounding, asphalt and bitumen modification, polymer compounding, and coatings and sealants.
- Metal and fibre content is held below 0.01%, and compounding batch costs typically fall 15% to 30%.
As global tire manufacturers, compounding units, and infrastructure projects face rising raw material costs, sourcing high-quality elastomeric raw materials is vital. AP Rubber Group is a premier Micronized Rubber Powder Manufacturer, Supplier, and Exporter, providing high-purity recycled rubber powder solutions engineered to optimize compounding costs without compromising performance.
Whether you require standard mesh grades or ultra-fine TBR Tread Based Micronized Rubber Powder up to 170 mesh (including 80, 100, and 140 mesh options), our MicroRub range delivers consistent particle sizing and maximum rubber hydrocarbon content.
What Is Micronized Rubber Powder (MRP)?
Micronized Rubber Powder (frequently called MRP Powder or ultra-fine Rubber Powder) is a cured rubber hydrocarbon processed into microscopic dimensions. Unlike coarse crumb rubber used for basic surfacing, high-grade MRP Powder features extremely fine particle sizing, low fiber contamination, and controlled surface chemistry.
As a dedicated Rubber Powder Manufacturer, AP Rubber Group processes 100% Truck Bus Radial (TBR) feedstocks. This ensures our natural rubber powder and synthetic polymer blends retain the high elasticity and strength inherent in original commercial tire treads.
Coarse Crumb Rubber
>1,000 µm
Fine Rubber Powder
180–400 µm
TBR Tread Based MRP Powder
Up to 170 Mesh
Why Choose TBR Tread Based Micronized Rubber Powder?
Not all recycled rubber is created equal. As a specialized TBR Tread Based Micronized Rubber Powder Manufacturer, we utilize high-tensile truck and bus tire treads to achieve superior material properties:
- High Rubber Hydrocarbon Content — TBR treads contain premium grade natural rubber and butadiene rubber for heavy load durability.
- Low Ash & Impurities — Clean extraction ensures minimal metal or fiber content (<0.01%).
- Enhanced Polymer Dispersibility — Finer mesh sizes allow rapid dispersion into rubber compounds during mixing cycles.
Our Manufacturing Capabilities: Up to 170 Mesh
At our state-of-the-art facilities — including AP Rubber Industries (Haridwar, India) and AP Recyclers SFZ LLC (Oman) — we operate advanced ambient grinding lines.
The ambient grinding line
- TBR Tyre Tread Feedstock
- De-beading & Shredding
- Ambient Grinding & Fine Shearing
- Multi-Stage Steel & Fiber Separation
- Precision Air Classification
Standard Grades
40 to 100 Mesh
Ultra-Fine Grades
140 Mesh & up to 170 Mesh
As a high-capacity Rubber Powder Supplier and Recycled Rubber Powder Manufacturer, we offer tailored particle size distributions to meet exacting client specifications:
- 80 to 100 Mesh MRP — Standard fine powder for asphalt modification and molded rubber items.
- Micronized Rubber Powder 140 Mesh — High-precision grade for smooth rubber extrusion and technical coatings.
- 170 Mesh Ultra-Fine MRP — Microscopic particle size (~88 microns) designed for seamless integration into high-grade tire compounds and masterbatches.
Key Applications of MRP Powder
Rubber Powder for Tyre Manufacturing & Compounds
As a trusted MRP Powder Manufacturer, we supply major tire OEMs and retreading plants. Using our Rubber Powder For Tyre Manufacturing and Rubber Powder For Tyre Compounds allows factories to substitute 5% to 15% of virgin rubber polymer in sidewalls, treads, and inner liners without sacrificing tensile strength or flex fatigue resistance.
Asphalt Modification & Bitumen Binders
Fine Tyre Tread Rubber Powder acts as an elastomeric modifier in bitumen for road construction, improving resistance to rutting, thermal cracking, and traffic wear.
Reclaimed Rubber & Polymer Compounding
Our fine reclaimed rubber powder mixes efficiently into thermoplastic elastomers (TPEs), polypropylene (PP), and natural rubber powder formulations to produce impact-resistant molded parts, gaskets, and seals.
Coatings, Sealants & Construction
Incorporating 140 mesh rubber powder into architectural sealants, waterproofing membranes, and roof coatings enhances flexibility and weather resistance.
Why AP Rubber Group Is Your Trusted Supply Partner
Source High-Purity MRP Powder for Your Production
Whether you need a bulk Recycled Rubber Powder Manufacturer for asphalt projects or a precision Micronized Rubber Powder Supplier for tire compounding, we deliver tailored mesh sizes engineered to your exact parameters. Speak with our technical engineering team, request custom specification sheets, or arrange a sample shipment for laboratory testing.
Talk to Our Technical Team
Frequently asked questions
What is the difference between Micronized Rubber Powder and crumb rubber?
Particle size and purity. Coarse crumb rubber is above roughly 1,000 microns and suits surfacing work. Micronized Rubber Powder is ground far finer - down to about 88 microns at 170 mesh - with low fibre contamination and controlled surface chemistry, which lets it disperse into rubber compounds during mixing.
How much virgin rubber can MRP replace in a tyre compound?
Typically 5% to 15% of the virgin rubber polymer in sidewalls, treads and inner liners, without sacrificing tensile strength or flex fatigue resistance. This is where most of the 15% to 30% reduction in compounding batch cost comes from.
What mesh grades of MRP are available?
80 to 100 mesh is the standard fine powder for asphalt modification and moulded rubber items. 140 mesh is a high-precision grade for smooth extrusion and technical coatings. 170 mesh is the ultra-fine grade, around 88 microns, for high-grade tyre compounds and masterbatches.
Where is Micronized Rubber Powder used besides tyres?
As an elastomeric modifier in bitumen for road construction, improving resistance to rutting and thermal cracking; in thermoplastic elastomers, polypropylene and natural rubber formulations for impact-resistant moulded parts, gaskets and seals; and in architectural sealants, waterproofing membranes and roof coatings.
Micronized Rubber Powder170 MeshTBR Tread
